Monday, April 30, 2007

How They Make the Common Sewing Needle

1909

We are so accustomed to seeing the little steel sewing needle in everyday use that we accept its presence as a matter of course, quite as if it grew on a tree like an apple.

It is true that needles have always been used but not always in their present form. In times when skins of animals were worn for clothing the needle was made of fishbone, bone or ivory, without an eye and of goodly size and strength, in order to pierce the skins easily.

Since the latter part of the fourteenth century steel needles have been made. Various are the kinds and sizes which are now required for everyday use by a world of people for sewing by hand, by machine, for packing, upholstery and leather work, wonderful needles for surgical purposes and many others.

The material used in the manufacture of the needle consists of one steel wire, which is supplied in coils. These coils are cut with powerful shears into lengths each sufficient for two needles.

Several thousand of those lengths are placed together in a bundle, heated to red heat and then quickly straightened by pressure and rolling.

These straightened lengths are then pointed at both ends on a revolving grindstone. A grinder will point as many as one hundred thousand needles in a day, while machinery invented for the same purpose will point three times as many as a skilled workman.

Next comes the eying of the needles. You will remember that each length of wire referred to is sufficient for two needles. At the centre of each length, therefore, is stamped the grooved and rounded impression of two needle heads, end to end, and then perforated by steel punches.

Through the double eye holes thus formed (of, say, one hundred needles at a time) is threaded fine wire, giving an appearance of a two edged comb. The needles are held rigid and then broken apart with comparative ease between the eyeholes.

The needles are next hardened and tempered by being subjected to red heat, plunged into an oil bath, reheated again and gradually cooled.

After this they must be scoured and polished by friction combined with softsoap, oil and emery powder. Washing, drying and more polishing follow – in fact, there seems to be no end to the polishing and finishing processes – but when the work is finally completed the needles are as near perfection as modern machinery and human skill can make them.

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